How Regular Inspections Reduce Emergency Service Calls

Emergency service calls are disruptive, expensive, and stressful for everyone involved. While some failures are unavoidable, most emergency compressor breakdowns are the result of issues that went unnoticed or unaddressed over time. Regular inspections play a critical role in catching those problems early.

At Gordon Air Compressor, we consistently see fewer emergency calls from facilities that perform routine compressed air inspections. The reason is simple—inspections uncover problems before they become emergencies.

Inspections Reveal Problems Early

Compressed air systems operate under constant stress. Heat, pressure, vibration, and contamination slowly wear components down.

Regular inspections help identify:

• Early signs of leaks

• Restricted airflow

• Abnormal temperatures

• Wear on belts, hoses, and fittings

• Drain and filtration issues

Catching these early prevents sudden failures.

Small Issues Are Easier to Fix

Problems discovered during inspections are usually minor and inexpensive to correct.

Examples include:

• Tightening loose fittings

• Replacing worn hoses

• Cleaning coolers

• Adjusting pressure settings

Addressing these issues early prevents them from cascading into major repairs.

Inspections Reduce Stress on Equipment

When components operate outside their intended range, stress increases throughout the system.

Regular inspections help:

• Keep operating temperatures stable

• Maintain proper pressure

• Prevent excessive cycling

• Reduce vibration

Less stress means longer equipment life and fewer breakdowns.

Scheduled Inspections Support Planned Maintenance

Inspections provide the information needed to plan maintenance instead of reacting to failures.

This allows facilities to:

• Schedule repairs during planned downtime

• Order parts in advance

• Budget maintenance costs more accurately

• Avoid rushed decisions

Planned maintenance is almost always less disruptive than emergency repairs.

Emergency Calls Are Often Preventable

Many emergency service calls trace back to problems that were visible weeks—or even months—before failure occurred.

Common examples include:

• Overheating due to dirty coolers

• Moisture buildup from failed drains

• Pressure instability from leaks

• Alarms that were reset instead of investigated

Regular inspections bring these issues to light early.

Inspections Improve System Reliability

Reliable systems don’t happen by accident. They result from consistent attention and corrective action.

Routine inspections help:

• Stabilize system performance

• Improve air quality

• Reduce unplanned downtime

• Protect production schedules

Over time, this consistency builds confidence in the system.

Inspections Protect Your Investment

Compressed air equipment represents a significant investment. Allowing preventable failures shortens equipment life and increases total cost of ownership.

Inspections protect that investment by:

• Extending service life

• Reducing repair costs

• Improving energy efficiency

A small investment in inspection pays off through fewer emergencies.

Fewer Emergencies Start with Consistency

Reducing emergency service calls isn’t about eliminating risk entirely—it’s about managing it intelligently. Regular inspections catch problems early, reduce stress on equipment, and keep systems running reliably.

If your facility relies on compressed air, consistent inspections are one of the simplest and most effective ways to avoid emergency breakdowns.

We would love to help with your compressed air needs!

📞 901-327-1327
📧 parts@gordonaircompressor.com
📧 service@gordonaircompressor.com
📍 706 Scott Street, Memphis, Tennessee 38112

Emergency Service Available @ 901-482-5925